Jet Engine Simulation
Aerospace

Thermoelastic Turbine Optimization

#FEM #Multiphysics #DigitalTwin

Challenge

Predicting failure risks in turbine blades under extreme thermal loads (10k+ RPM).

Solution

Developed a coupled thermal-structural FEM model with adaptive meshing (~1M DoF).

Impact

Achieved convergence in <10 minutes. Reduced prototype cycles by 40%.

Data Mapping
Data Science

Multivariate Health Risk Mapping

#Python #UMAP #BigData

Challenge

Standard 2D charts failed to reveal hidden correlations in complex patient datasets.

Solution

Implemented an AI-driven pipeline using manifold learning (UMAP) and 3D statistical surface fitting.

Impact

Identified hidden high-risk clusters invisible to traditional methods.

Methanol Dosing
Process Industry

Digital Twin for Chemical Dosing

#CFD #ProcessEngineering #Optimization

Challenge

Preventing corrosion and uneven dosing in methanol injection systems.

Solution

Created a full 3D Digital Twin of the dosing shelter (12x3x4m) to simulate fluid flow.

Impact

Optimized layout for safety and efficiency. Delivered a virtual testbed.